Transformer and Circuit Breaker Leak Sealing

Transformer Repairs / Lid Leaks

Bolted transformer lids are very common on older transformers. Most new transformer lids are welded. Transformer lids can be square, rectangular, oval, or round. Transformer lids that are bolted can be sealed in one of two methods.
[ Click images for a larger view ]

Transformer Lid Gasket Oil Leak - Click to enlarge

Lids (or Compartments) with gaskets in a groove. Usually these types of lids or compartments are easily recognizable because the flange faces are metal to metal.

Figure 1

TDS Repair Technique

Transformer Lid Gasket Oil Leak Repair - Click to enlarge These lids and compartments can be repaired by the drill & inject method.

Figure 2

Lids with full face gaskets

Transformer Lid Gasket Leak Full Face #1 - Click to enlarge

«- Lid with full face gasket.

NOTE: Gap between flanges

Transformer Lid Gasket Leak -Full Face #2 - Click to enlarge

«- Lid with full face gasket.

TDS Repair Technique

Full Face Transformer Lid Gasket Leak Repair - Click to enlarge The repair method used here is different from a drill and inject. TDS technicians will create a dam around the gasket diameter to contain the sealant. Sealant is now injected between the gasket and the dam, see illustration. There is also the possibility that the leaks could be occurring at the bolt holes. TDS technicians will either install injector bolts or drill and tap a hole into the bolt holes and then inject sealant into and around the bolts themselves.